Space Optimizer

What is Space Optimizer?

• Dynamic Slotting Engine. The Space Optimizer is an autonomous facility architect that continuously analyzes, simulates, and reorganizes inventory layout. Unlike static slotting based on historical velocity, it treats the warehouse as a fluid ecosystem that adapts to real-time demand signals.
• The "Shipping Air" Problem. Traditional warehouses waste valuable cubic footage on slow-moving stock while burying high-velocity items deep in aisles. Pickers travel unnecessary miles every shift. The Space Optimizer eliminates this inefficiency by ensuring warehouse configuration matches the immediate reality of the order book.
• Generative Warehouse Design. The agent simulates thousands of potential layout configurations to optimize for resilience and performance. It groups items destined for the same container or country in adjacent zones, reducing picking distances and streamlining consolidation for export.
• Predictive Inventory Positioning. When peak export windows approach, the agent autonomously relocates stock to the "Golden Zone" (most accessible storage) before demand hits. Declining products move to higher racking, freeing prime real estate for fast-movers.

Replaces:

• Static Excel models for determining product storage locations.
• Costly annual warehouse reorganization projects.
• Reactive "stockout-driven" inventory movement.
• Visual heat maps that show past activity instead of prescribing future action.
• Arbitrary cycle count schedules based on calendars instead of value.

Why Space Optimizer?

• Reclaim 25% Storage Capacity. Dynamic rightsizing of slot assignments ensures small items aren't in large bins and vice versa. Consolidating inventory reduces storage costs by up to 25%, often negating the need for overflow facilities during peak seasons.
• Accelerate Fulfillment by 28%. AI optimizes inventory placement based on export destination patterns and order affinity. This reduces picker travel time and improves fulfillment speed by 28%, ensuring shipments meet critical ocean and air freight cut-off times.
• Reduce Inventory Costs 20-30%. Predictive demand modeling ensures warehouses hold exactly what's needed. AI identifies slow-moving obsolete stock (SLOBs) and recommends liquidation, freeing working capital tied up in dead stock.
• Absorb Disruptions Instantly. When port strikes or weather delays shipments, Space Optimizer adapts. It re-sequences warehouse tasks and re-allocates space to accommodate delayed freight without choking the dock, maintaining throughput under pressure.

How It Works

1. Digital Twin Creation. The agent ingests real-time data from WMS (inventory levels, bin locations), ERP (order forecasts, SKU dimensions), and forklift telemetry. It creates a digital twin understanding the physical constraints of every slot and item.
2. Predictive Demand Modeling. Machine learning forecasts future item velocity by analyzing historical sales, seasonality, and export schedules. It identifies correlations between items frequently ordered together for specific export markets.
3. Generative Layout Optimization. The agent tests thousands of layout permutations, balancing pick density against replenishment frequency. It calculates labor cost of moving items versus savings from better positioning, ensuring positive ROI per move.
4. Autonomous Task Orchestration. The Space Optimizer converts plans into interleaved task lists for warehouse staff or robots. It pushes tasks directly to WMS during low-activity windows, executing re-slotting without disrupting active fulfillment.

Get Started

Stop letting your warehouse be a static cost center. Deploy Space Optimizer to reclaim 25% of storage space, accelerate export fulfillment by 28%, and ensure your physical operations match your market agility.